Toshiba Adjustable Speed Drive H3 User Manual

March, 2008Part #46687-004

TOSHIBA2 - 1SECTION 2: Installation and OperationInstallation Safety Precautions1) Install in a secure and upright position in a well ventilated locat

TOSHIBA9 - 31Programming Examples (cont'd)True Torque Control ProgrammingThe drive can be programmed to utilize True Torque Control (TTC), the be

TOSHIBA10 - 1SECTION 10: ServiceRequesting ServiceWhen requesting service, report the contents of the following problem information sheet. Problem In

TOSHIBA10 - 2Parts Service LifeIn order to obtain the best performance and to get the maximum service life from the drive itis necessary to perform ti

TOSHIBA10 - 3TroubleshootingIf the drive faults, the following questions may help to pinpoint the reason for the trip:1. Does the drive trip when acce

TOSHIBA10 - 4Drive Fault Displays and Explanations (cont'd)U-PHASE SHORT-CIRCUIT or V PHASE SHORT-CIRCUIT or W PHASE SHORT-CIRCUITCause: Drive de

TOSHIBA10 - 5Drive Fault Displays and Explanations (cont'd)DBR OVERCURRENTCause: IGBT7 (dynamic braking transistor) is damagedComments: Check ohm

TOSHIBA10 - 6Drive Fault Displays and Explanations (cont'd)OPTION PCB ERRORComments: If drive is energized with an option board installed and is

TOSHIBA10 - 7Drive Warning Displays and ExplanationsDC BUS UNDERVOLTAGECause: The drive's DC bus voltage went below approximately 200 VDC (230 vo

MODEL FIG A B C D E F G HVT130H3U2035 1 12.13(308) 8.66(220) 7.44(189) 11.38(289) 11.63(295) 7.69(195) .28(7) .28(7)VT130H3U2055 1 12.13(308) 8.66(220

MODEL FIG A B C D E F G HVT130H3U4750 3 36.50(927) 19.25(489) 13.56(344) 33.88(861) 35.34(898) 12.63(321) .63(16) .63(16)VT130H3U410K 3 36.50(927) 19.

TOSHIBA2 - 2Installation Safety Precautions (cont'd)14) Do not connect control circuit terminal block return connections marked CC toinverter ear

TOSHIBA11 - 3Shipping WeightsH3 Shipping Weight H3 Shipping WeighModel Pounds Kg Model Pounds Kg2035 17 7.7 4055 23 10.52055 19 8.6 4080 24 10.9

TOSHIBA11 - 4H3 OptionsA number of option accessories are available for the H3 series of inverters and can be purchased fromyour authorized Toshiba di

TOSHIBA11 - 54.80"4.25"5.19"5.50"><<>>>><>>>>4.20"5.38"H3 Options (con't)Produc

TOSHIBA12 - 1INDEXAAcc/dec #1/#2 switch frequency ... 8-2

TOSHIBA12 - 2INDEX (cont'd)C (con't)Clearances ...

TOSHIBA12 - 3INDEX (cont'd)E (cont'd)Emergency stop selection ...

TOSHIBA12 - 4INDEX (cont'd)H (cont'd)Hold time RCH output ...

TOSHIBA12 - 5INDEX (cont'd)MMachine tools application parameters ...

TOSHIBA12 - 6INDEX (cont'd)PPanel control parameters...

TOSHIBA12 - 7INDEX (cont'd)R (cont'd)Regeneration power ride-through ...

TOSHIBA2 - 3Operating Safety Precautions (cont'd)8) Interface problems can occur when this drive is used in conjunction withsome types of process

TOSHIBA12 - 8INDEX (cont'd)S (con't)Speed reach frequency ...

TOSHIBA12 - 9INDEX (cont'd)UUnusual service conditions ...

TOSHIBA INTERNATIONAL CORPORATIONINDUSTRIAL DIVISION13131 West Little York Rd., Houston Texas 77041Tel: [800] 231-1412 Fax: [713] 937-9349 Telex: 7620

TOSHIBA2 - 4Start-Up and TestPrior to releasing an electrical drive system for regular operation after installation,the system should be given a start

TOSHIBA3 - 1NOTES:1) NEMA Type1 UL/CUL listingH3 STANDARD RATINGSRATED MOTOR OUTPUT OUTPUT OVERLOAD MAIN CIRCUIT INPUTKVA HP(KW) CURRENT VOLTAGE CURRE

TOSHIBAPrincipal Control System Sinusoidal PWM controlControl Output voltage regulation Same as power line.Specifications Output frequency 0.01 to 400

TOSHIBA3 - 3ITEM STANDARD SPECIFICATIONSStandard Specifications (cont'd)2Display Interface 2-line backlit display LCD 20 characters per lineFault

TOSHIBASECTION 4: WiringStandard Connection Diagrams4 - 1TOSVERT-130H3STANDARD CONNECTIONMODEL 2035 TO 2330MODEL 4055 TO 4330DBRPROGRAMMABLEOUTPUT CON

TOSHIBAStandard Connection Diagrams (cont'd)4 - 2L1(R)L2 (S)L3 (T)PROGRAMMABLESIGNAL INPUTPROGRAMMABLEANALOG INPUTR/CH-CFLCFLA++S1PPRRAUTOREF.AUT

TOSHIBA4 - 3Selection of Main Circuit Wiring Equipment and Standard Cable Sizes3-core shield cable #18 (speed reference)2-core shield cable #20Specifi

TOSHIBA4 - 4Selection of Main Circuit Wiring Equipment and Standard Cable Sizes (cont'd)* The customer supplied Molded Case Circuit Breaker (MCCB

TOSHIBA4 - 5SpecificationsPrecautionsWiringJumpersPanelKeypadParametersProgrammingServiceDimensionsIndex InspectionCAUTIONConduit is not a suitable gr

TOSHIBA4 - 6Terminal BlockST FM AM CC CC RX PP IV FP FLC FLB FLAP24 RES RR F R S1 S2 S3 S4RCHARCHCLOWALOWCTo run from a pot, the H3 must have:1) Drive

TOSHIBA4 - 7Terminal BlockST FM AM CC CC RX PP IV FP FLC FLB FLAP24 RES RR F R S1 S2 S3 S4RCHARCHCLOWALOWCTo follow a 4-20 mA signal, the H3 must have

TOSHIBA4 - 8ST FM AM CC CC RX PP IV FP FLC FLB FLAP24 RES RR F R S1 S2 S3 S4RCHARCHCLOWALOWCdry contact (stop/start)Terminal Block<>(5) (4)

TOSHIBA4 - 9Terminal BlockST FM AM CC CC RX PP IV FP FLC FLB FLAP24 RES RR F R S1 S2 S3 S4RCHARCHCLOWALOWCTo run from a 0-10 V reference, the H3 must

TOSHIBATerminal BoardThe terminal printed wiring board is shown in the detail below. See Terminal Connections andFunctions starting on page 5-3. This

TOSHIBAControl BoardThe control printed wiring board is shown in the detail below. This control board is used inall drive sizes.5 - 2RS-232Communicati

TOSHIBA5 - 3Terminalblockorbus barTerminal Connections and FunctionsTerminal Terminal functions Terminalname locationL1, L2, L3 Line input supply term

TOSHIBA5 - 4Terminal Connections and Functions (cont'd)Terminal Terminal functions Terminalname locationCC This is the common return for all of t

TOSHIBAiIMPORTANT NOTICEThe instructions contained in this manual are not intended to cover all of the detailsor variations in equipment, nor to provi

TOSHIBASECTION 6: Operating PanelOperating Panel LayoutThe operating panel enables the user to enable or disable the keypad, input commandsfrom the ke

TOSHIBALOCALREMOTEUp scroll key used for incrementing numerical values. Also, when a parameter orgroup name is displayed, the name of the previous par

TOSHIBA7 - 1SECTION 7: Keypad Operating FunctionsThis chapter discusses basic keypad operating functions. The keypad allows the user to enter one of f

TOSHIBA7 - 2PROGRAMMING MODE Pressing the PRG button allows users to enter the programming mode. See parameter tree on page 8-33

TOSHIBAMONITOR MODEPressing the MON key switches the drive to monitor mode. The following table is an example ofthe drive operation variables visible

TOSHIBA7 - 4MONITORING "RR" INPUT SPECIAL FUNCTIONThe "RR" terminal can be used to adjust the following drive parameters on the fl

TOSHIBA8 - 1*Item 9 is available only when Item 8 Adjustment Range option 1 or 2 is selected.GROUP:FUNDAMENTAL PARAMETERS #1PARAMETERDESCRIPTIONLIQUID

TOSHIBABASE FREQUENCY #2 15 Base frequency #2 25 - 400 Hz 0.01/0.1 Hz 60.0 9-5MAXIMUM OUTPUT 16 Maximum voltage #2 for 230V 0 - 255V 1V 230V 9-5VOLTAG

TOSHIBADIRECTION SELECTION 25 Forward/reverse 0: Reverse - 1 9-5(FORWARD/REV) 1: ForwardSTOP PATTERN 26 Stop pattern selection 0: Decelerated stop - 0

TOSHIBA8 - 4GROUP:SPECIAL CONTROL PARAMETERSPARAMETERDESCRIPTIONLIQUID CRYSTAL DISPLAY ADJUSTMENTRANGEITEMNO.PAGENO.DISPLAYRESOLUTIONFACTORYSETTINGSTA

TOSHIBAiiINTRODUCTIONThank you for purchasing the H3 adjustable speed drive. This adjustable frequency solid-state AC drivefeatures "True Torque

TOSHIBAINPUT TERMINAL 43 Input terminal selection 0: Standard terminal - 0 9-7SELECTION functions1: custom terminalfunctions *"R" INPUT TERM

TOSHIBA"LOW" CONTACTS 63 assign function to "LOW" 0 - 63 1 4 9-10FUNCTION contact 5-1"LOW" CONTACTS 64 "LOW" o

TOSHIBA8 - 7GROUP:TERMINAL SELECTION PARAMETERS (cont'd)PARAMETERDESCRIPTIONLIQUID CRYSTAL DISPLAY ADJUSTMENTRANGEITEMNO.PAGENO.FACTORYSETTING&qu

TOSHIBA8 - 8GROUP:FREQUENCY SETTING PARAMETERSPARAMETERDESCRIPTIONLIQUID CRYSTAL DISPLAY ADJUSTMENTRANGEITEMNO.PAGENO.DISPLAYRESOLUTIONFACTORYSETTINGT

TOSHIBA8 - 9GROUP:FREQUENCY SETTING PARAMETERS (cont'd)PARAMETERDESCRIPTIONLIQUID CRYSTAL DISPLAY ADJUSTMENTRANGEITEMNO.PAGENO.DISPLAYRESOLUTIONF

TOSHIBAPRESET SPEED 110 Selects number of preset speeds 0: Disabled - 0 9-15SELECTION to be unblinded 1: 1st speed only *2: speeds 1 thru 2 *3: speeds

TOSHIBAPRESET SPEED #4 118* 4th speed Lower limit frequency 0.1/0.01 Hz 0.0 9-15FREQUENCY toupper limit frequencyPRESET SPEED #4 119* 4th speed run mo

TOSHIBAPRESET SPEED #12 134* 12th speed Lower limit frequency 0.1/0.01 Hz 0.0 9-15FREQUENCY toupper limit frequencyPRESET SPEED #12 135* 12th speed ru

TOSHIBADYNAMIC BRAKING 142 Dynamic braking selection 0: No DBR used - 0 9-15SELECTION 1: DBR used. Drive'sDBR OL protect off.2: DBR used. Drive&a

TOSHIBAREGENERATION POWER 155 allows drive to use regen 0: Off - 0 9-17RIDE-THROUGH for control power 1: On *REGENERATION RIDE- 156* maximum allowable

TOSHIBAiiiGENERAL SAFETY INSTRUCTIONSWarnings in this manual appear in either of two ways:1)Danger warnings - The danger warning symbol is an exclamat

TOSHIBAOVERTORQUE TRIP 170 Overtorque detection can cause 0: Trip disabled - 0 9-19SELECTION a warning or a trip 1: Trip enabledOVERTORQUE TRIP 171 Ov

TOSHIBAPATTERN RUN 175 Pattern run on/off 0: Off - 0 9-19SELECTION 1: On *PATTERN RUN CONTINUE 176* Pattern run mode 0: Pattern is reset - 0 9-19MODE

TOSHIBAPATTERN GROUP #1 185* number of repeats for 1 - 254, 255=infinity - 1 9-20NUMBER OF CYCLES entire pattern groupPATTERN GROUP #2 186* 2nd Patter

TOSHIBAPATTERN GROUP #3 199* 3rd Pattern GroupSame options as- 5 9-20SPEED #4 5th speed selectionItem 177PATTERN GROUP #3 200* 3rd Pattern GroupSame o

TOSHIBASPEED #1 CONTINUE 213 determines how speed time 0: Count in seconds 0 9-20MODE is measured from time ofactivation *1: Count in minutesfrom time

TOSHIBASPEED #6 CONTINUE 223 Speed #6 drive continuation mode Same options as - 0 9-20MODE Item 213SPEED #6 DRIVE TIME 224* Speed #6 drive time 0 - 80

TOSHIBASPEED #11 CONTINUE 233 Speed #11 drive continuation modeSame options as- 0 9-20MODEItem 213SPEED #11 DRIVE TIME 234* Speed #11 drive time 0 - 8

TOSHIBA8 - 22LIQUID CRYSTAL DISPLAY PARAMETERDESCRIPTIONADJUSTMENTRANGEITEMNO.PAGENO.DISPLAYRESOLUTIONFACTORYSETTINGFEEDBACK CONTROL 243 select type o

TOSHIBA8 - 23GROUP:FEEDBACK PARAMETERS (cont'd)PARAMETERDESCRIPTIONLIQUID CRYSTAL DISPLAY ADJUSTMENTRANGEITEMNO.PAGENO.DISPLAYRESOLUTIONFACTORYSE

TOSHIBA8 - 24LIQUID CRYSTAL DISPLAY ADJUSTMENTRANGEITEMNO.PAGENO.DISPLAYRESOLUTIONFACTORYSETTINGPARAMETERDESCRIPTIONGROUP:COMMUNICATION SETTING PARAME

TOSHIBAivCONTENTSPAGEDisclaimer ...iIntroduction ...

TOSHIBATOSLINE-F10/S20 268* TOSLINE-F10/TOSLINE-S20 0: Off - 0 9-23MONITOR OUTPUT monitor output 1: Output frequency2: Status3: Outputfrequency, statu

TOSHIBA8 - 26GROUP:INDUSTRIAL APPLICATION PARAMETERS (PUMP)GROUP:INDUSTRIAL APPLICATION PARAMETERS (FAN)GROUP:INDUSTRIAL APPLICATION PARAMETERS (CONVE

TOSHIBA8 - 27GROUP:AM/FM TERMINAL ADJUSTMENT PARAMETERSPARAMETERDESCRIPTIONLIQUID CRYSTAL DISPLAY ADJUSTMENTRANGEITEMNO.PAGENO.FACTORYSETTINGFM TERMIN

TOSHIBAINDUSTRIAL 279 selects application-specific 0: Does nothing 0 9-25APPLICATIONS programming (macros) 1: Pump application2: Fan application3: Con

TOSHIBA8 - 29GROUP:UTILITY PARAMETERS (cont'd)PARAMETERDESCRIPTIONLIQUID CRYSTAL DISPLAY ITEMNO.PAGENO.FACTORYSETTINGADJUSTMENTRANGE(cont'd

TOSHIBAPASS NUMBER 284 Panel operation mode selection 0 - 99 - 0 9-26CPU VERSION 285 CPU version Can be monitored only - 120 9-26ROM VERSION 286 ROM v

TOSHIBA8 - 31GROUP:UTILITY PARAMETERS (cont'd)PARAMETERDESCRIPTIONLIQUID CRYSTAL DISPLAY PAGENO.FACTORYSETTINGADJUSTMENTRANGEITEMNO.*Items 299 -

TOSHIBANUMBER OF MOTOR 316 Number of motor poles 2, 4, 6, 8, 10, 12, 14, 2 4 9-29POLES 16MOTOR RATED CAPACITY 317 Motor rated capacity 0.1 - 999.9 0.

TOSHIBA8 - 33Parameter TreeFundamental Parameters #1Fundamental Parameters #2Panel Control Parameters Special Control ParametersTerminal Selection Par

TOSHIBA8 - 34Parameter Tree (cont'd)Protection Parameters Protection Parameters (Continued)Pattern Run Control ParametersFeedback Parameters Comm

TOSHIBAvCONTENTS (cont'd)PAGESection 5 Jumper and Terminal ConnectionsTerminal Strip Board...

TOSHIBA9 - 1SECTION 9: ProgrammingNote: The H3 will "kick out" of programming mode (return to OUTPUT FREQUENCY display) when aparameter nam

TOSHIBA9 - 2BlindingTo make the H3's many parameters more manageable, Toshiba employs "blinded" parametersand "blinded" group

TOSHIBA9 - 3Parameter ExplanationsGROUP: FUNDAMENTAL PARAMETERS #1 and GROUP: FUNDAMENTAL PARAMETERS #2 allow theuser to store unique V/Hz, accel/dece

TOSHIBA9 - 4TIMEcommanded frequencyMAXIMUM OUTPUT FREQUENCYBASE FREQUENCY #1******** Actual accel timeOUTPUT HZMAXIMUM OUTPUT FREQUENCYcommanded frequ

TOSHIBA9 - 5Parameter Explanations (cont'd)Item 13, ACCEL/DECEL PATTERN ADJUST LOW - expressed as a percentage of Item 10, this time isrepresente

TOSHIBA9 - 6Parameter Explanations (cont'd)Item 28, ACC/DEC #1 OR #2 SELECTION - If the keypad is being used for the RUN/STOP command,then change

TOSHIBA9 - 7Parameter Explanations (cont'd)Item 37 JUMP FREQUENCY BAND #1 - Enter the bandwidth for JUMP FREQUENCY #1. The valueentered here will

TOSHIBA9 - 8Parameter Explanations (cont'd)Item 50, "RES" INPUT TERMINAL FUNCTION - sets the function realized when the "RES"

TOSHIBA9 - 9Parameter Explanations (cont'd)The following are the functions that are realized when the appropriate drive terminal is shorted to &q

TOSHIBA9 - 10Parameter Explanations (cont'd)Item 56, R,S1-S7 RESPONSE TIME - Use this function to adjust the time between an input terminal'

TOSHIBAviCONTENTS (cont'd)PAGESection 8 Programming Charts (cont'd)Industrial Application Parameters (Machine Tools) ...

TOSHIBA9 - 11Parameter Explanations (cont'd)Output Contacts' FunctionsValue Comments0 Contact will close when drive is at or above Item 7, L

TOSHIBAParameter Explanations (cont'd)OUTPUT CONTACTS' FUNCTIONS (con't)Value Comments30 Contact closes when dynamic braking resistor i

TOSHIBA9 - 13Parameter Explanations (cont'd)Item 72, LOW SPEED SIGNAL OUTPUT FREQUENCY - Use this parameter to set the frequency abovewhich one o

TOSHIBA9 - 14Parameter Explanations (cont'd)Item 82, ANALOG INPUT FILTER - Use this parameter to set the amount of filtering applied tothe drive&

TOSHIBA9 - 15Parameter Explanations (cont'd)Item 108, JOG RUN FREQUENCY - Use this parameter to set the run frequency during a jog. An acceltime

TOSHIBA9 - 16Parameter Explanations (cont'd)DYNAMIC BRAKING (Feature not available in H3 drives above 30 horsepower)When a motor is mechanically

TOSHIBA9 - 17Parameter Explanations (cont'd)Item 146, DC INJECTION STARTING FREQUENCY - Use this parameter to set the frequency at whichDC inject

TOSHIBA9 - 18Parameter Explanations (cont'd)DRIVE AND MOTOR OVERLOADSThe H3 features separate overload curves for itself and the motor. All H3s c

TOSHIBA9 - 19Parameter Explanations (cont'd)Item 167, LOW CURRENT DETECT LEVEL - Enter the current amount (in % or amps depending on settingof It

TOSHIBA9 - 20Parameter Explanations (cont'd)Items 177, 186, 195, and 204, PATTERN GROUP #<1,2,3, or 4> SPEED #0 - This parameterdetermines

TOSHIBA1 - 1SECTION 1: Inspection/Storage/DisposalInspection of the New UnitUpon receipt of the H3, a careful inspection for shipping damage should be

TOSHIBA9 - 21Parameter Explanations (cont'd)Items 214, 216, 218, 220, 222, 224, 226, 228, 230, 232, 234, 236, 238, 240, and 242, SPEED NUMBER<

TOSHIBA9 - 22Parameter Explanations (cont'd)Item 254, PG INPUT: NUMBER OF PHASES - Use this parameter to select either one or two phaseencoder fe

TOSHIBA9 - 23Parameter Explanations (cont'd)Item 264, COMMUNICATION SELECTION - Use this parameter to select type of communication:0: None1: RS48

TOSHIBA9 - 24Parameter Explanations (cont'd)Item 275, FM TERMINAL FUNCTION SELECTION (con't) - Choices for "FM" terminal's si

TOSHIBA9 - 25Item 281, COMMAND MODE SELECTION - Changes to this parameter go into effect only when the drive isat 0.0 Hz. This parameter determines wh

TOSHIBA9 - 26Parameter Explanations (cont'd)Item 283, PANEL OPERATION MODE SELECTION - Cycle power after changing this parameter.This parameter l

TOSHIBA9 - 27Parameter Explanations (cont'd)Items 289-292, STATUS MONITOR #<1,2,3,and 4> SELECT - Pressing MON button displays the drive&ap

TOSHIBAParameter Explanations (cont'd)Item 300, PANEL CONTROL PARAMS BLIND - This parameter must be set to "1" before any of theparamet

TOSHIBA9 - 29Parameter Explanations (cont'd)Item 312, INDUSTRIAL APPL: TEXTILES BLIND - Putting a "1" here addsGROUP:INDUSTRIAL APPL -

TOSHIBA9 - 30Programming ExamplesPreset Speed ExampleThe following example uses "S1" and "S2" terminals to access three preset spe