Toshiba HWS-802XWHT6-E User Manual

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Toshiba
Model name:
Outdoor Unit
HWS-802H-E
HWS-1102H-E
HWS-1402H-E
AIR TO WATER HEAT PUMP
Hydro Unit
HWS-802XWHM3-E
HWS-802XWHT6-E
HWS-1402XWHM3-E
HWS-1402XWHT6-E
HWS-1402XWHT9-E
Hot Water Cylinder
HWS-1501CSHM3-E(-UK)
HWS-2101CSHM3-E(-UK)
HWS-3001CSHM3-E(-UK)
SERVICE MANUAL
A09-002
+00A09-002_01EN_SVM_ALL_Air_to_Water.book Page 1 Monday, October 5, 2009 2:09 PM
Page view 0
1 2 3 4 5 6 ... 167 168

Summary of Contents

Page 1 - SERVICE MANUAL

ToshibaModel name:Outdoor UnitHWS-802H-EHWS-1102H-EHWS-1402H-EAIR TO WATER HEAT PUMPHydro UnitHWS-802XWHM3-EHWS-802XWHT6-EHWS-1402XWHM3-EHWS-1402XWHT6

Page 2 - Contents

9ToshibaFlare connecting procedure and precautions1) Make sure that the flare and connecting portions do not have any flaw and dust.2) Correctly align

Page 3

99ToshibaNo code<Indication 1> <Indication 2>[Discharge abnormality] Compressor's loss of synchronism due to rapid load change, etc.*

Page 4 - 1 SAFETY PRECAUTIONS

100Toshiba[F12]<Indication 1> <Indication 2>[Suction temperature sensor (TS) failure][F13]<Indication 1> <Indication 2>[Heat s

Page 5 - WARNING

101Toshiba9-4-3. Temperature sensor, temperature-resistance characteristic tableTC, TWI, TWO, TFI, TTW, TE, TS, TO sensors TD, TL sensorsTypical value

Page 6 - CAUTION

102Toshiba9-5. Operation check by PC board switch9-5-1. Operation check modeThis mode allows to check the operations of the water 2-way valve, water 3

Page 7 - 2 NEW REFRIGERANT (R410A)

103Toshiba9-6. Brief method for checking the key components9-6-1. Hydro unitNo. Component name Check procedure1Water heat exchange temperature(TC) sen

Page 8 - 2-2-1. Steel pipe and joint

104Toshiba9-6-2. Outdoor unitNo. Component name Check procedure1CompressorTypeDA220A2F-22L(802H-E)DA422A3F-25M(1102,1402H-E)Measure the resistance val

Page 9 - 43° - 45°

105Toshiba10Hydro unit and Outdoor Unit SettingsHydro unit1. Hydro unit Setting1-1. Setting switch names and positions1-2. SW02 (System switching 1)1-

Page 10

106Toshiba2. Hydro unit Function Code Setting2-1. How to set function code<Procedure> Perform the following when no operation is in progress.1 P

Page 11 - 2-3. Tools

107ToshibaFunction code tableFC Item Details First shipment01 Water heat exchanger capacity 0012: 802XWH**-E0017: 1402XWH**-EDepends on type02 Cooling

Page 12 - CloseOpen

108ToshibaRemote controller function code tableFC Item Details Fist shipment05 24H/12H display switching 0: 24H display 1: 12H (AM/PM) display 0: 24H

Page 13 - [Cylinder without siphon]

10Toshiba2-3. Tools2-3-1. Necessary toolsIn Air to Water Heat Pump using R410A, the service port diameter of packed valve of the outdoor unit is chang

Page 14 - 2-5. Brazing of pipes

109Toshiba3. Trial Operation<Procedure>A trial operation is available with an actual operation in progress or stopped. A trial operation is avai

Page 15 - Fig 2-5-1

110Toshiba4. Auto Curve SettingFC code setting can make flexible Auto-Curve settings.<Preparation>1 Press the TEST and SET and SELECT butt

Page 16 - 3 Specifications

111Toshiba5. Time Setting1 Press the TIME button for 4 seconds or longer. (The screen moves to the time setting mode.) (See display )Day, time, ,

Page 17

112Toshiba6. Scheduled Operation SettingSchedule setting makes the following modes to be flexibly set: hot water supply, heating, cooling, hot water s

Page 18 - 4 Outside Drawing

113Toshiba6-2. How to start and cancel schedule operation<Operation start>Without schedule operation set, press the remote controller SCHEDULE

Page 19 - HWS-802H-E

114Toshiba8. NIGHT Operation SettingFor nighttime hours, this setting changes set temperature of heating or cooling by 5k as save operation.1 Press th

Page 20 - HWS-1102H-E, 1402H-E

115Toshiba9. Anti Bacteria SettingThis setting regularly raises the hot water cylinder temperature to prevent bacteria from growing.1 Press the HOT WA

Page 21 - HWS-1501CSHM3-E(-UK)

116Toshiba10. Hot Water Boost SettingThis setting heats the water whenever necessary by using the heat pump and hot water cylinder heater.1 Press the

Page 22 - 5 Wiring Diagram

117Toshiba12. Forced Defrosting SettingThe FC code setting (See 2-2) can activate the forced defrosting mode for the outdoor unit operation.(Preparati

Page 23 - 5-2. Outdoor Unit

118Toshiba14. Display Function of Set Temperature and Other Settings Sensor temperature display calling<Details>This function calls the service

Page 24 - TB06(TTW)

11Toshiba2-4. Recharging of refrigerantRecharge, if necessary, the specified amount of new refrigerant according to the following procedure.NOTE• Neve

Page 25 - Key Electric Component Rating

119Toshiba15. Failure History Calling Function<Details>This function calls the previous failure details.<Procedure>1 Press the TEST and

Page 26 - M3-E T6-E T9-E

120ToshibaOutdoor unit16 Outdoor Unit Setting16-1. Refrigerant recovery controlAlthough HFC refrigerant is "Ozone depletion potential = 0",

Page 27 - 6-2. Outdoor Unit

121Toshiba16-3. Service support functions (LED indication, Switch operation method)The following settings are available with dip switches.(1) Overview

Page 28

122Toshiba(2) LED indication switching (SW800, SW803 operation)(2) -1. Indication switching listOperating SW803 can switch the indications of LED D800

Page 29 - 6-3. Hot Water Cylinder Unit

123Toshiba(2) -2. Abnormality indicationThe current abnormality and the latest abnormality (including the current one) can be identified by the LED D8

Page 30 - HWS-802XWHM3-E, 802XWHT6-E

124Toshiba(2)-3. Sensor, Current, Compressor operation frequency, PMV openness indicationThe values detected by controller, such as temperature sensor

Page 31 - 6-5. Outdoor Control Board

125Toshiba(3) Special operation for maintenance and inspection (SW801, SW804)SW801 and SW804 can perform the following special operations for maintena

Page 32

126Toshiba(Note 1) The forced trial operation with this setting cannot be cancelled by the remote controller in the hydro unit.Be sure to cancel the o

Page 33 - 7-1. Water System Diagram

127Toshiba11How to Exchange Main Parts1. Hydro Unit WARNING<Turn off the power breaker>Because the electrical components are energized with high

Page 34 - Radiator etc

128Toshiba2 Remote controller 1.How to remove1)Perform the step 1-1. 2)Remove the remote controller from the holder using a flat-blade screwdriver. (R

Page 35 - (UPS25-80 130)

12ToshibaNOTE• Make sure that the setting is appropriate so that liquid can be charged.• A cylinder with siphon enables liquid to be charged without t

Page 36 - 8 Operational Description

129Toshiba4 Relay boardMCC-14311. How to remove1)Perform the step 1-1. 2)Disconnect the connectors and lead cables connected to other parts from the r

Page 37

130Toshiba6 Side board 1. Side board (Right) 1)Perform the step 1-1. 2)Remove the fixed screws of the side board (Right).(ST1T Ø4 × 10, 5 screws)3)Rem

Page 38

131Toshiba9 Expansion vessel1)Perform the step 1-1, step 5, 6, and 7.2)Remove the fixed band of the expansion vessel.(ST1T Ø4 × 8, 4 screws)3)Remove t

Page 39 - FC02 to “0”

132Toshiba12 Pump1. How to remove1)Perform the step 1-1, step 5, 6, and 10.2)Remove the fixed screws of the pump fixing board.(ST1T Ø4 × 8, 2 screws)3

Page 40 - TTW senso

133Toshiba13 Flow switch1. How to remove1) Perform the step 1-1 and step 5. 2)Remove the flow switch.2. How to attach1) Attach a new flow switch in th

Page 41

134Toshiba15 Heater assembly1. How to remove1)Perform the step 1-1, step 5, 6, 7, and 11.2)Remove the nut of the heater connection.3)Remove the 2 fixe

Page 42

135Toshiba17 Water heat exchanger assembly1. How to remove1)Perform the step 1-1, step 5, 6, and 8.2)Remove the water pipe fixing board.(ST2T Ø4 × 8,

Page 43

136Toshiba2. Outdoor Unit2-1. HWS-802H-E No.Exchange parts nameWork procedure Remarks1 Common procedure NoteWear gloves when performing the work.Failu

Page 44

137Toshiba2 Outlet cabinet How to remove1)Perform the step 1-1. 2)Remove the screws of the outlet cabinet and parting board.(ST1T Ø4 × 8, 3 screws)3)R

Page 45

138Toshiba4 Electric parts replacement1. Control board1)Perform the step 1-1. WARNINGFor 1 minute after the power is turned off, do not disassemble th

Page 46

13Toshiba2-5. Brazing of pipes2-5-1. Materials of brazingSilver brazing metalSilver brazing metal is an alloy mainly composed of silver and copper.It

Page 47 - Auto-Curve

139Toshiba4 Electric parts replacement2. Reactor1)Perform the step 1-1. 2)Remove the relay connector connected to the control board.3)Cut the binding

Page 48

140Toshiba5 Fan motor 1) Perform the step 1-1 and step 2.2)Remove the fan motor and the flange nut that fixes the propeller fan.• To loosen the flange

Page 49 - TSC_F-TWO

141Toshiba6 CompressorCompressor lead1. Remove defective compressor1)Perform refrigerant gas recovery.2)Perform the step 1-1 and step 2 and 3. 3)Remov

Page 50 - (slow up)

142Toshiba6 CompressorCompressor lead10) Remove the discharge and suction pipes connected to the compressor by using a burner.WARNINGWhen removing the

Page 51 - Status Heater ON / OFF

143Toshiba6 CompressorCompressor lead2. Attach the compressor1)Attach the compressor in the reverse order of the removal.Note)• Be sure to replace the

Page 52

144Toshiba6 CompressorCompressor lead3. Vacuuming1)Connect the vacuum pump to the charge port of the gas piping valve to operate the vacuum pump.2)Per

Page 53

145Toshiba8 Fan guard 1. How to remove1)Perform the step 1-1 and step 2.NotePerform a replacement work on cardboard or cloth to prevent the product fr

Page 54 - Flow rate(L/min)

146Toshiba2-2. HWS-1102H-E, 1402H-ENo.Exchange parts nameWork procedure Remarks1 Common procedure NoteWear gloves when performing the work.Failure to

Page 55

147Toshiba2 Outlet cabinet How to remove1) Perform the step 1-1. 2)Remove the screws of the outlet cabinet and parting board.(ST1T Ø4 × 8, 4 screws)3)

Page 56 - Normal operation

148Toshiba4 Electric parts replacement1. Control board1)Perform the step 1-1. WARNINGFor 1 minute after the power is turned off, do not disassemble th

Page 57

14Toshiba5) Use the reducing valve to adjust the nitrogen gas flow speed to 0.05 m3/hour or 0.02 MPa (0.2 kgf/cm2).6) After the steps above, keep the

Page 58

149Toshiba4 Electric parts replacement2. Reactor1)Perform the step 1-1.2)Remove the reactor lead connected to the control board.CN05 White, CN06 White

Page 59 - 15 35 TO

150Toshiba5 Fan motor 1) Perform the step 1-1 and step 2.2)Remove the fan motor and the flange nut that fixes the propeller fan.• To loosen the flange

Page 60 - (WB for 1102)

151Toshiba6 CompressorCompressor lead1. Remove defective compressor1)Perform refrigerant gas recovery.2)Perform the step 1-1 and step 3.3) Remove the

Page 61

152Toshiba6 CompressorCompressor lead2. Attach the compressor1)Attach the compressor in the reverse order of the removal.Note)• Be sure to replace the

Page 62 - Compressor

153Toshiba7 Pulse motor valve coil1. How to remove1)Perform the step 1-1.2)Remove the coil from the pulse motor valve body by pulling upward while rot

Page 63 - (when TO sensor fails)

154Toshiba12Periodic Inspection ItemsFor a long-term safe operation of this equipment, perform periodic inspection and parts replacement.<Inspectio

Page 64

155Toshiba13Part Exploded View, Part ListHydro Unit201203208202219236218209 210211213203214215206216207212204205217+00A09-002_01EN_SVM_ALL_Air_to_Wate

Page 65 - 9 Method of Defect Diagnosis

156Toshiba220223235234222225226231232229228235233230221224227+00A09-002_01EN_SVM_ALL_Air_to_Water.book Page 156 Monday, October 5, 2009 2:09 PM

Page 66

157ToshibaSafety Location No.Part No. DescriptionNumber of pieces per unitHWS-1402XWHM3-EHWS-1402XWHT6-EHWS-1402XWHT9-EHWS-802XWHM3-EHWS-802XWHT6-E201

Page 67 - Check code display part

158ToshibaOutdoor Unit (HWS-802H-E)021016015023022029020024013019005030028031032026017004003006 027025 034008007035010009011033002001014018012+00A09-0

Page 68 - × ... Not possible

15Toshiba3 Specifications*1 Heating performance measurement conditions: outside air temperature 7 or 6 °C, water supply temperature 30 °C, outlet temp

Page 69

159ToshibaSafety Location No.Part No. DescriptionNumber of pieces per unitHWS-802H-E001 43019904 HOLDER, SENSOR 1002 43032441 NIPPLE, DRAIN 1003 43041

Page 70

160ToshibaInverter Assembly (HWS-802H-E)112233RRSSTT703Sensor assembly (F4)TD, TL sensorTS, TE, TD sensor705707Terminal (3P)Fuse706Terminal 3P708Senso

Page 71

161ToshibaSafety Location No.Part No. DescriptionNumber of pieces per unitHWS-802H-E701 43050425 SENSOR ASSY, SERVICE 3702 43063325 HOLDER, SENSOR 170

Page 72

162ToshibaOutdoor Unit (HWS-1102H-E, 1402H-E)020015021022029030017013018028026 03201901401103102403403500100203302703700400301602500600900800501001200

Page 73

163ToshibaSafety Location No.Part No. DescriptionNumber of pieces per unitHWS-1102H-E HWS-1402H-E001 43019904 HOLDER, SENSOR 3 3002 43032441 NIPPLE, D

Page 74

164ToshibaInverter Assembly (HWS-1102H-E, 1402H-E)112233RRSSTT703Sensor assembly (F4)705707Terminal (3P)Fuse706Terminal 3P708Sensor holder (TO)702Sens

Page 75

165ToshibaSafety Location No.Part No. DescriptionNumber of pieces per unitHWS-1102H-E HWS-1402H-E701 43050425 SENSOR ASSY, SERVICE 3 3702 43063325 HOL

Page 76

166Toshiba+00A09-002_01EN_SVM_ALL_Air_to_Water.book Page 166 Monday, October 5, 2009 2:09 PM

Page 77

Toshiba+00A09-002_01EN_SVM_ALL_Air_to_Water.book Page 167 Monday, October 5, 2009 2:09 PM

Page 78 - Water heat

16Toshiba*1 Heating performance measurement conditions: outside air temperature 7 or 6 °C, water supply temperature 30 °C, outlet temperature 35 °C, r

Page 79

17Toshiba4 Outside Drawing4-1. Hydro unitHWS-802XWHM3-E, 802XWHT6-EHWS-1402XWHM3-E, 1402XWHT6-E, 1402XWHT9-E960Anchor bolt long hole pitchB leg part4

Page 80 - Continued

18Toshiba4-2. Outdoor unitHWS-802H-EPortion BDrain hole ( 25 burring hole)Portion AAir outlet900Air inletAir inlet5-Drain hole ( 20 88 burrin

Page 81

1ToshibaContents1 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 NEW REFRIGERAN

Page 82 - At normal temperature

19ToshibaHWS-1102H-E, 1402H-EPortion B96394854600Portion A703475461706038020017.5128Air inlet11874383Air outlet15017.5 365Mounting bolt holePower sour

Page 83

20Toshiba4-3. Hot water cylinder5505952066.62040550595111410905951497.61474550Specification for UK onlySpecification for UK onlySpecification for UK o

Page 84

21Toshiba5 Wiring Diagram5-1. Hydro Unit1133123456145623WHIWHITransformerORNORNREDREDBRWBRWCN102(WHI)11323CN101(WHI)CN202(YEL)BLKBLKCN201(WHI)2211Ther

Page 85 - [E04] Error

22Toshiba5-2. Outdoor UnitControl board(Blue)(White)HMS-1102,1402H-E only(White)(White)Upper(White)Operating power4-way valve coilReactor230V50HzEarth

Page 86 - [F04] Error TD sensor failure

23Toshiba5-3. Hot Water Cylinder Unit12TB03(230V)ABTB06(TTW)Supply 230 V from hydro unitCable size 1.5 mm2 (minimum) To hydro unitGreen /YellowGreen /

Page 87 - [F08] Error TO sensor failure

24Toshiba6 Key Electric Component Rating6-1. Hydro UnitHWS-802XWHM3-E, 802XWHT6-E O ·········AppliedOP······· Optional accessoryNo. Component nameMode

Page 88

25ToshibaHWS-1402XWHM3-E, 1402XWHT6-E, 1402XWHT9-E O ·········AppliedOP······· Optional accessoryNo. Component nameModel nameType name RatingM3-E T6-E

Page 89

26Toshiba6-2. Outdoor UnitHWS-802H-E No. Component name Type name Rating1Compressor DA220A2F-22L2Outdoor fan motor ICF-280-A60-1 Output 60 W34-way val

Page 90

27ToshibaHWS-1102H-E, 1402H-E No. Component name Type name Rating1Compressor DA422A3F-25M2Outdoor fan motor (x2) ICF-280-A100-1 Output 100 W3Reactor (

Page 91

28Toshiba6-3. Hot Water Cylinder Unit O ·········AppliedNo. Component nameModel nameType name Rating1501CSHM3-E(-UK)2101CSHM3-E(-UK)3001CSHM3-E(-UK)1H

Page 92

2Toshiba9 Method of Defect Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 649-1.Matters to be confi

Page 93

29Toshiba6-4. Water Heat Exchange Control BoardHWS-802XWHM3-E, 802XWHT6-EHWS-1402XWHM3-E, 1402XWHT6-E, 1402XWHT9-ERelay board connectorCN501Transforme

Page 94

30Toshiba6-5. Outdoor Control BoardHWS-802H-EElectrolytic capacitorsReactor connection connectorCompressor output terminalsCN202CN201CN200Fan motor ou

Page 95

31ToshibaHWS-1102H-E, 1402H-EFan motor output (Upper)CN400(White)Fan motor output (Lower)CN300(White)Case thermostat connectorCN609(Blue)Power circuit

Page 96

32Toshiba7 Refrigeration Cycle / Water System Diagram 7-1. Water System DiagramMMFan coil unitRadiator unitFloor heatingBy-pass valve(locally procu

Page 97

33ToshibaInstallation example of water circuitThe water circuit for a system without buffer tank ((1), (2), (3), (5)) requires 5 or more branches of F

Page 98

34Toshiba7-2. Refrigeration Cycle System DiagramHWS-802XWHM3-E, 802XWHT6-E/802H-EHWS-1402XWHM3-E, 1402XWHT6-E, 1402XWHT9-E/1102H-E, 1402H-EPTWOTHOTWIT

Page 99

35Toshiba8 Operational DescriptionThis chapter describes the working circuit and control of Air to Water Heat Pump about the following operations.Item

Page 100 - See the

36ToshibaItem Operation flow and applicable data, etc. Operation description8-1.Basic Operation1) Operation controlRemote controller1. PurposeThe oper

Page 101 - Check and Action procedure

37Toshiba8-1.Basic Operation2) Hot water supply operation Hot water supply operation1. Purpose Hot water supply2. DetailsThis section performs hot wat

Page 102 - Typical value Typical value

38Toshiba8-1.Basic Operation4) Cooling operationNOTE:No coding mode in default setting. When use the cooling mode, please change the FC02 to “0”.Relat

Page 103 - 9-5-1. Operation check mode

3Toshiba1 SAFETY PRECAUTIONSThe unit and this service guide list very important safety precautions.Understand the following details (indications and s

Page 104 - 9-6-1. Hydro unit

39ToshibaItem Operation flow and applicable data, etc.8-2.Operation Mode and Control MethodThe following shows the operation modes and controlled obje

Page 105 - 9-6-2. Outdoor unit

40Toshiba8-2.Operation Mode and Control Method2) Heating operation<Operation only for ZONE1>• This operation is enabled when DP_SW12_2 ZONE1 is

Page 106 - 1. Hydro unit Setting

41Toshiba8-2.Operation Mode and Control Method3) Cooling operationPressing the [ZONE1, 2] button and then [OPERATION MODE] starts a cooling operation.

Page 107

42Toshiba8-2.Operation Mode and Control Method5) Simultaneous operations of "hot water supply" and "cooling"For simultaneous opera

Page 108 - Function code table

43Toshiba8-2.Operation Mode and Control Method7) Hot water boost operationA hot water boost operation boils water quickly to the set temperature TSC_H

Page 109 - FC Item Details Fist shipment

44Toshiba8-2.Operation Mode and Control Method8) Anti bacteria (ANTI BACTERIA) operationAn anti bacteria operation regularly performs a Hot water supp

Page 110 - 1, 4 3 2

45Toshiba8-2.Operation Mode and Control Method9) Night set back (NIGHT SET BACK) operationA night set back operation performs heating at 5°K lower and

Page 111

46Toshiba8-2.Operation Mode and Control Method11) AUTO operationAn auto operation sets the water temperature TSC_F depending on the outside temperatur

Page 112 - 3 Set time

47Toshiba8-2.Operation Mode and Control Method12) Nighttime low-noise operationA night time low-noise operation reduces operation frequency and the nu

Page 113

48Toshiba8-3.Hydro Unit Control1) Capacity control (compressor, high-temperature release, low-temperature release)This unit controls the compressor fr

Page 114

4Toshiba<No modification>Do not modify the unit.• Do not disassemble or modify the parts also.• A fire, an electric shock, or an injury may occu

Page 115

49Toshiba8-3.Hydro Unit Control1-2) High temperature release controlA heat pump operation is performed as shown in the table below according to the TC

Page 116

50Toshiba8-3.Hydro Unit Control2) Heater control2-1) Hot water supply operationDuring a hot water heat pump operation, the unit energizes the hot wat

Page 117

51Toshiba8-3.Hydro Unit Control2) Control at the time of heating heater operation• Controlled Object: Backup heater, Booster heaterThe backup heater c

Page 118

52Toshiba8-3.Hydro Unit Control3) Circulation pump controlOne circulation pump (enhancing pump P2) can be connected to the unit in addition to the bui

Page 119

53Toshiba8-3.Hydro Unit Control5) Mixing Valve control (2-temperature heating control)To set different radiator unit supply temperatures or floor heat

Page 120

54Toshiba8-3.Hydro Unit Control7) Automatic restart controlThe unit records operation information before a power outage and retrieves the information

Page 121 - SW805 (Green LED) blinks

55Toshiba8-3.Hydro Unit Control8-2) Piping freeze prevention control 2TC and TWO activates freeze prevention regardless of a heat pump operation mode.

Page 122

56Toshiba3. Hydro Unit Control10) Room temperature thermostat control (Option board TCB-PCM03E is necessary. Connect the connection cable to the water

Page 123 - Switch Function and details

57Toshiba8-4.Outdoor unit control1) PMV (Pulse motor valve) controlValve opening is controlled using the expansion valve with a pulse motor according

Page 124 -

58Toshiba8-4.Outdoor unit control3) Current release controlThe number of compressor rotation is controlled so that current value of the compressor dri

Page 125 - Off

5Toshiba<Check insulation>After the work is completed, check with an insulating-resistance tester (500V) that the insulation resistance between

Page 126

59Toshiba8-4.Outdoor unit control5) Outdoor fan controlThe outdoor side control part controls the number of fan motor rotations by receiving an operat

Page 127

60Toshiba8-4.Outdoor unit control5-2) Hot water supply and heating fan control1) The TE sensor, TO sensor and operation frequency control the outdoor

Page 128 - 11How to Exchange Main Parts

61Toshiba8-4.Outdoor unit control6) Defrosting controlThis control defrosts the outdoor heat exchanger. The temperature sensor (TE sensor) of the outd

Page 129 - Work procedure Remarks

62Toshiba8-4.Outdoor unit control7) Winding heating control1) This control energizes the inactive compressor instead of the case heater to warm the co

Page 130 - Electric parts assembly

63Toshiba8-4.Outdoor unit control10) High temperature release control1) To prevent excessive hi pressure rise, operation frequency is controlled by th

Page 131 - Bottom board

64Toshiba9 Method of Defect Diagnosis In order to diagnose the defective part of the heat pump system, first understand the symptom of the defect.(1)

Page 132 - Replace the packing to

65Toshiba9-1. Matters to be confirmed first9-1-1. Check the power supply voltageCheck that the power supply voltage is AC230 V±23 V. If the power supp

Page 133

66Toshiba9-3. Outline of the determination diagramThe first determination of whether a defective part is in the hydro unit or the outdoor unit can be

Page 134 - Manometer

67Toshiba9-3-4. How to diagnose by error codeDefect mode detected by the water heat exchangeO ... Possible× ... Not possibleCheck codeDiagnostic func

Page 135

68ToshibaA07Pressure switch operationThe pressure switch operates for 300 sec continuously during the heat pump operation. O×1. Almost no or little wa

Page 136

6Toshiba2 NEW REFRIGERANT (R410A) This Air to Water Heat Pump adopts a new refrigerant HFC (R410A) to prevent destruction of the ozone layer.The worki

Page 137 - Top board

69ToshibaF17TFI sensor errorOpen or short circuit in the floor temperature sensor. × O1. Check the resistance value and disconnection of the floor-inl

Page 138 - Exchange parts

70ToshibaDefect mode detected by the outdoor unitO ... Possible× ... Not possibleCheck codeDiagnostic functional operationDetermination and actionNum

Page 139

71ToshibaH04Operation of case thermostatWhen the case thermostat exceeds 125°C. O×1. Check the refrigeration cycle (gas leak). 2. Check the case therm

Page 140

72ToshibaP20High pressure protection operationWhen an abnormal stop occurs due to the high pressure release control. When the heat exchange temperatur

Page 141

73ToshibaDefect mode detected by the remote controlCheck codeDiagnostic functional operationDetermination and actionOperational causeStatus of air-con

Page 142

74Toshiba9-4. Diagnosis flow chart for each error code9-4-1. Hydro unit failure detection[A01] Error Pump flow determinationPump rotatesReplace TC sen

Page 143

75Toshiba[A02] Error Temperature rise and error short circuitReplace TWI, TWO, and THO sensorsNo(TWI,TWO,THO 70°C)TWI, TWO, and THO sensor character

Page 144

76Toshiba[A03] Error Temperature rise and error short circuitReplace TTW sensorNo(TTW 85°C is detected)TTW sensor characteristic is correctYesNoHot

Page 145 - Pulse motor valve coil

77Toshiba[A04] Error Freeze prevention controlWhen the outside temperature or inlet water temperature is low (approx. 20°C or lower) and the room load

Page 146 - Fan guard

78Toshiba[A05] Error Piping freeze prevention controlWater heat exchange control board DPSW11-1 is ONReplace backup heater and safety valveSet water h

Page 147

7Toshiba2-2. Installing refrigerant pipe2-2-1. Steel pipe and jointFor refrigerant piping, steel pipe and joints are mainly used. Select those comply

Page 148

79Toshiba[A07] Error Pressure switch operation (Hot water supply/Heating operation)Replace flow switchRemove wasteFlow switch is normalSecure water ci

Page 149

80Toshiba[A08] Error Lo pressure sensor lowering operation failure (Cooling/Defrosting operation) Replace flow switchRemove wasteFlow switch is normal

Page 150

81Toshiba[A09] Error Overheat prevention thermostat failure (Hot water supply/Heating operation)Put water into water circuit (Recommended: 1 - 2 Bar)R

Page 151

82Toshiba[A11] Error Release protection operationReplace flow switchRemove wasteFlow switch is normalSecure water circulation amountCirculation flow s

Page 152

83Toshiba[A12] Error Heating or Hot water supply heater failureWater heat exchanger board DPSW11-1,2 is ONReplace booster heater unit and safety valve

Page 153

84Toshiba[E04] ErrorOutdoor unit operatesGroup address of remote controller is correctly setYesCheck water heat exchanger control boardIf defective, r

Page 154

85Toshiba[F03] Error TC sensor failure [F04] Error TD sensor failure [F06] Error TE sensor failureCorrect TC sensor connectionReplace TC sensorNoNoTC

Page 155 - 12Periodic Inspection Items

86Toshiba[F07] Error TL sensor failure[F08] Error TO sensor failure[F10] Error TWI sensor failureCorrect TL sensor connectionReplace TL sensorNoNoTL s

Page 156 - Hydro Unit

87Toshiba[F11] Error TWO sensor failure[F14] Error TTW sensor failure[F17] Error TFI sensor failureCorrect TWO sensor connectionReplace TWO sensorNoNo

Page 157

88Toshiba[F18] Error THO sensor failure[F19] Error THO sensor detach failureCorrect THO sensor connectionReplace THO sensorNoNo(See characteristic tab

Page 158

8Toshiba2-2-2. Processing of piping materialsWhen installing refrigerant pipe, prevent water or dust from entering the pipe, and do not use oil other

Page 159 - Outdoor Unit (HWS-802H-E)

89Toshiba[F20] Error TFI detach failure[F23] Error Lo pressure sensor detach failureAttach TFI sensor to pipeReplace TFI sensorNoNoTFI sensor is attac

Page 160

90Toshiba[F29] Error EEPROM failureA failure is detected in the IC10 non-volatile memory on the water heat exchanger board during a hot water supply u

Page 161

91Toshiba9-4-2. Outdoor Unit Failure DetectionDiagnosis procedure for each check code• One check code may indicate multiple symptoms. In such a case,

Page 162

92Toshiba[H02]<Indication 1> <Indication 2>[Compressor lock][H04]<Indication 1> <Indication 2>[Case thermostat operation][L10]

Page 163

93Toshiba[L29] * Any of the following abnormality may occur.Seeing the LED on the outdoor board can determine which abnormality occurs.Communication f

Page 164

94Toshiba[P03]<Indication 1> <Indication 2>[Abnormal outlet temperature][P04] * Any of the following abnormality may occur.Seeing the LED

Page 165

95Toshiba[P07]<Indication 1> <Indication 2>[Heat sink overheat failure][P15]<Indication 1> <Indication 2>[Gas leakage detectio

Page 166

96Toshiba[P19]<Indication 1> <Indication 2>[4-way valve invert failure]Outdoor control board operation check direction (Self-hold valve)1)

Page 167

97Toshiba[P20]<Indication 1> <Indication 2>[Hi pressure protection operation]Check codeOutdoor LED indicationCheck and Action procedure (N

Page 168

98Toshiba[P22]<Indication 1> <Indication 2>[Blower system failure]Outdoor fan sole operation check1)With the dip switch SW804 set as in th

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