Toshiba Uninterruptible Power System G9000 User Manual

UNINTERRUPTIBLE POWER SYSTEM (UPS) G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 80/100/160/225/300/500/750 kVA

iv G9000 Installation and Operation Manual Figure 2.18 The connector (CN1) of PSAU-60 (PS1)...

90 G9000 Installation and Operation Manual Installation Planning Guide for 500kVA UPS Standard System: 480V Input, 480V Output General Mechanical

G9000 Installation and Operation Manual 91 Installation Planning Guide for 750kVA UPS Standard System: 480V Input, 480V Output General Mechani

92 G9000 Installation and Operation Manual

G9000 Installation and Operation Manual 93

INDUSTRIAL DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 713/466-0277 Fax 713/466-8773 US 877/867-8773 Can

G9000 Installation and Operation Manual 1 How to use this Manual This manual is designed for ease of use, giving the user easy and quick referen

2 G9000 Installation and Operation Manual 1 INTRODUCTION The Toshiba Uninterruptible Power Supply System (UPS) is designed to provide many year

G9000 Installation and Operation Manual 3 In no event will TOSHIBA be responsible or liable for either indirect or consequential damage or i

4 G9000 Installation and Operation Manual The UPS is to be installed in a controlled environment. Improper storage and installation environ

G9000 Installation and Operation Manual 5 This UPS does not include a Bypass input circuit breaker (MCCB) to protect the bypass circuit. Th

6 G9000 Installation and Operation Manual 1.2 GENERAL The Toshiba G9000 UPS is designed to provide continuous and clean electrical power to a c

G9000 Installation and Operation Manual 7 1.3 DEFINITIONS UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS Module Cab

8 G9000 Installation and Operation Manual 1.4 OPERATION OVERVIEW The UPS provides two power paths between the utility source and the critical lo

G9000 Installation and Operation Manual 9 In the event of a UPS module failure during Parallel Operation, the critical load power will be contin

G9000 Installation and Operation Manual

10 G9000 Installation and Operation Manual In the event of a load overcurrent, the UPS transfers to bypass without interruption to the critical lo

G9000 Installation and Operation Manual 11 When power is restored after a low battery shutdown, the UPS converter(s) automatically restarts opera

12 G9000 Installation and Operation Manual FIGURE 1.4.1 UPS Parts Location (80,100kVA) UPS module Front ViewCPMCCPMSEMB88FInverter, Converter

G9000 Installation and Operation Manual 13 FIGURE 1.4.3 UPS Parts Location (300kVA) a) UPS cabinet – Front View b) Door Backside (Main Cabinet)

14 G9000 Installation and Operation Manual FIGURE 1.4.4 UPS Parts Location (500kVA) a) UPS cabinet – Front View b) Backside of Left Door Landing

G9000 Installation and Operation Manual 15 FIGURE 1.4.5 UPS Parts Location (750kVA) a) UPS cabinet – Front View b) Backside of Left Door 1. LCD

16 G9000 Installation and Operation Manual FIGURE 1.5 Display PCB DPAU-81 CNV.SWswitch11. SW1RESET switchSTART buttonSTOP button12. SW5TEST

G9000 Installation and Operation Manual 17 FIGURE 1.7.1 Parallel I/F PCB IFAU-08 (80-225kVA) FIGURE 1.7.2 Parallel I/F PCB IFAU-09 (

18 G9000 Installation and Operation Manual FIGURE 1.8 MAIN PCB UPGR-M 15. SW352L S/W switch14. SW2BOOT switch11. SW1RESET switch Description

G9000 Installation and Operation Manual 19 4. Main PCB UPGR-M (Figure 1.8): Switches on UPGR-M board : FOR SERVICE PERSONNEL ONLY - (11) SW1 (R

G9000 Installation and Operation Manual G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 80/100/160/225/300/500/750 kVA Document No.

20 G9000 Installation and Operation Manual 1.5 SPECIFICATIONS The UPS nameplate displays the rated kVA as well as nominal voltages and currents

G9000 Installation and Operation Manual 21 TABLE 1.4 UPS Module Information a) Overall Dimension UPS [kVA] Width [in.] (mm) Depth [in.] (mm)

22 G9000 Installation and Operation Manual TABLE 1.5.a Detail of Specifications Rated Output kVA 80 100 160 225 300 500 750 Rated Output kW

G9000 Installation and Operation Manual 23 Rated Output kVA 80 100 160 225 300 500 750 Batt. Capacity Required at Full Load Output 75

24 G9000 Installation and Operation Manual Rated Output kVA 80 100 160 225 300 500 750 Enclosure NEMA 1 Audible Noise 70 dB @ 1 m 72 dB @ 1 m

G9000 Installation and Operation Manual 25 TABLE 1.6 Rating of Contactors, Breakers and Fuses NUMBER APPLICATION OUTPUT CAPACITY

26 G9000 Installation and Operation Manual 2 OPERATOR CONTROLS AND INDICATORS The G9000 Series operator controls and indicators are located as

G9000 Installation and Operation Manual 27 2.1 LED DISPLAY 1) Load on inverter [ LOAD ON INVERTER ](green) Illuminates when power is suppli

28 G9000 Installation and Operation Manual 2.3 LIQUID CRYSTAL DISPLAY (8) The Liquid Crystal Display (LCD) touch panel indicates power flow, mea

G9000 Installation and Operation Manual 29 FIGURE 2.3.1 Startup/Shutdown Guidance FIGURE 2.3.2 Startup guidance FIG

G9000 Installation and Operation Manual

30 G9000 Installation and Operation Manual FIGURE 2.4.2 Output values FIGURE 2.4.3 Values in Battery operation

G9000 Installation and Operation Manual 31 D) LOG MENU (FIGURES 2.6.1 to 2.6.3) This LOG MENU displays two Touch icons in EVENT LOG and BATTERY

32 G9000 Installation and Operation Manual 2.3.2 Input Power Failure During an Input Power Failure, the UPS inverter will be powered by the UPS b

G9000 Installation and Operation Manual 33 1) MESSAGE The display shows a fault code, the description of the fault and a guidance of what act

34 G9000 Installation and Operation Manual 2.4 EXTERNAL SIGNAL TERMINAL BLOCK The UPS is equipped with a series of input/output terminals for e

G9000 Installation and Operation Manual 35 FIGURE 2.10.2 External Signal Terminal Block (NEC Class2) TN1 (User supplied dry contact

36 G9000 Installation and Operation Manual A) Output Contacts (for external alarm annunciation) Output contacts consist of form “A”(NO) dry typ

G9000 Installation and Operation Manual 37 The UPS is equipped with a selectable output contact feature. The above alarms are the default settin

38 G9000 Installation and Operation Manual Details of input contacts for remote access : TN1 Terminals 7 to 8 Remote "Inverter Start"

G9000 Installation and Operation Manual 39 2.5 RemotEyeII INTRODUCTION The “RemotEyeII”* is available as a UPS system monitoring tool. The Remo

G9000 Installation and Operation Manual The Instructions contained in this manual are not intended to cover all of the details or variations in eq

40 G9000 Installation and Operation Manual FIGURE 2.13.2 Configuration of the RemotEyeII (300kVA) * Consult Toshiba International Co

G9000 Installation and Operation Manual 41 FIGURE 2.13.3 Configuration of the RemotEyeII (Overview: 500-750kVA) * Consult Toshiba Inte

42 G9000 Installation and Operation Manual The Power Supply PCB (PSAU-60, designated as PS1) and the Cable1 (designated as 3BBA0083P001) are equip

G9000 Installation and Operation Manual 43 The parts (included RemotEyeII) for UPS monitoring are listed below. TABLE 2-1 Parts list for UPS mon

44 G9000 Installation and Operation Manual 2.6 CONNECTOR DEFINITION FIGURE 2.18 The connector (CN1) of PSAU-60 (PS1) FIGURE 2.19 The t

G9000 Installation and Operation Manual 45 3 INSTALLATION AND OPERATION 3.1 TRANSPORTATION AND INSTALLATION TABLE 3.1 How to transport and i

46 G9000 Installation and Operation Manual D) External Battery Supply Please refer to the following when installing and maintaining batteries: 1.

G9000 Installation and Operation Manual 47 After the completion of the input power cables connection: With a phase rotation meter, check that th

48 G9000 Installation and Operation Manual (3) Connect the external signal terminal block as desired. Refer to Section 2.4 and Figure 2.10 for f

G9000 Installation and Operation Manual 49 TABLE 3.4 Recommended Cable Sizes Input Side Output Side Bypass Side DC Input Side

G9000 Installation and Operation Manual Purpose and Scope of Manual This manual provides information on how to safely install, operate, and main

50 G9000 Installation and Operation Manual TABLE 3.5 Crimp Type Compression Lug WIRE SIZE WIRE STRAND RECOMMENDATION CRIMP TOOL REQUIRED BURNDY

G9000 Installation and Operation Manual 51 FIGURE 3.2.1. Diagram of input/output bus bars and terminal blocks (80-225kVA) Location of bus bars a

52 G9000 Installation and Operation Manual FIGURE 3.2.2. Diagram of input/output bus bars and terminal blocks (300kVA) Location of bus bars

G9000 Installation and Operation Manual 53 FIGURE 3.2.3. Diagram of input/output bus bars and terminal blocks (500kVA) Location of bus bars and

54 G9000 Installation and Operation Manual FIGURE 3.2.4. Diagram of input/output bus bars and terminal blocks (750kVA) Location of bus bars

G9000 Installation and Operation Manual 55 FIGURE 3.3.1 Detail of the main cabinet bus bars (300kVA) BUS BAR DETAIL(TOP VIEW)BUS BAR DETAIL(

56 G9000 Installation and Operation Manual FIGURE 3.3.2 Detail of the main cabinet bus bars (500kVA) BUS BAR DETAIL(TOP VIEW)BUS BAR DE

G9000 Installation and Operation Manual 57 FIGURE 3.3.3 Detail of the main cabinet bus bars (750kVA) BUS BAR DETAIL(TOP VIEW)

58 G9000 Installation and Operation Manual FIGURE 3.4.1 Bus bar connection between main cabinet and landing cabinet (300kVA) LandingCab

G9000 Installation and Operation Manual 59 FIGURE 3.4.2 Bus bar connection between main cabinet and landing cabinet (500kVA) BUS BAR CONNECT

G9000 Installation and Operation Manual i Table of Contents List of Tables ...

60 G9000 Installation and Operation Manual FIGURE 3.4.3 Bus bar connection between main cabinet and landing cabinet (750kVA) LandingCabi

G9000 Installation and Operation Manual 61 FIGURE 3.5 Diagram of Power Wire & Control Wire Inter-Connect between UPS and Battery UVR

62 G9000 Installation and Operation Manual FIGURE 3.6 Diagram of Power Wire Connections (Parallel System Configuration) 52L1 UPS Bre

G9000 Installation and Operation Manual 63 FIGURE 3.7.1 Diagram of Power Wire & Control Wire Connections for 4 units in MMS Configuration

64 G9000 Installation and Operation Manual FIGURE 3.7.2a Diagram of Power Wire & Control Wire Connections for 2 units in MMS Configuration

G9000 Installation and Operation Manual 65 FIGURE 3.7.2b Detail of IFAU-09 Control Wire Connections for 2 units in MMS Configuration (300-750kV

66 G9000 Installation and Operation Manual FIGURE 3.7.3a Diagram of Power Wire & Control Wire Connections for 3 or 4 units in MMS Configurat

G9000 Installation and Operation Manual 67 FIGURE 3.7.3b Detail of IFAU-09 Control Wire Connections for 3 or 4 units in MMS Configuration (300-

68 G9000 Installation and Operation Manual FIGURE 3.7.4a Diagram of Power Wire & Control Wire Connections for 5 to 8 units in MMS Configurat

G9000 Installation and Operation Manual 69 FIGURE 3.7.4b Detail of IFAU-09 Control Wire Connections for 5 to 8 units in MMS Configuration (300-

ii G9000 Installation and Operation Manual List of Tables Table 1.1 UPS installation environment ...

70 G9000 Installation and Operation Manual EMB CPMS CPMC 3.4 OPERATING PROCEDURES For Parallel Operation system, refer to section “D) MMS Start

G9000 Installation and Operation Manual 71 B) Shut-down Procedure If a total UPS shutdown is required, verify that the critical load is OFF

72 G9000 Installation and Operation Manual C) Bypass Operation Procedure ** Transfer from Inverter to Bypass 1. Check for “SYNC” on the LCD.

G9000 Installation and Operation Manual 73 D) MMS Start-up Procedure External Circuit Check (Ensure System is in Maintenance Bypass) 1. Veri

74 G9000 Installation and Operation Manual 4 RESPONSE TO UPS FAILURE Depress “SILENCE ALARM” icon on Main Menu. Refer to the list of faul

G9000 Installation and Operation Manual 75 5 PARTS REPLACEMENT Contact Toshiba International Corporation or its authorized service representa

76 G9000 Installation and Operation Manual 6 FAULT CODES This section covers fault codes, their description and required action. At time of e

G9000 Installation and Operation Manual 77 Failure Code List Table 6.1 Fault Code Note 3 Note 1 Note 2 Code indication Status message Me

78 G9000 Installation and Operation Manual Note 3 Note 1 Note 2 Code indication Status message Meaning Guidance Buzzer External relay c

G9000 Installation and Operation Manual 79 Note 3 Note 1 Note 2 Code indication Status message Meaning Guidance Buzzer External relay

G9000 Installation and Operation Manual iii List of Figures Figure 1.1 Single line diagram – normal operation ...

80 G9000 Installation and Operation Manual Note 3 Note 1 Note 2 Code indication Status message Meaning Guidance Buzzer External relay c

G9000 Installation and Operation Manual 81 Note 3 Note 1 Note 2 Code indication Status message Meaning Guidance Buzzer External relay co

82 G9000 Installation and Operation Manual Note 3 Note 1 Note 2 Code indication Status message Meaning Guidance Buzzer External relay cont

G9000 Installation and Operation Manual 83 7 DAILY INSPECTION Please perform the daily inspection while the UPS is running. The daily inspecti

84 G9000 Installation and Operation Manual

G9000 Installation and Operation Manual 85 APPENDIX A Installation Planning Guides (IPG) Installation Planning Guide for 80kVA UPS Standard

86 G9000 Installation and Operation Manual Installation Planning Guide for 100kVA UPS Standard System: 480V Input, 480V Output General Mechanical

G9000 Installation and Operation Manual 87 Installation Planning Guide for 160kVA UPS Standard System: 480V Input, 480V Output General Mechanic

88 G9000 Installation and Operation Manual Installation Planning Guide for 225kVA UPS Standard System: 480V Input, 480V Output General Mechanical

G9000 Installation and Operation Manual 89 Installation Planning Guide for 300kVA UPS Standard System: 480V Input, 480V Output General Mechanic