Toshiba ICC Multiprotocol Ethernet Interface ASD-G9ETH User Manual

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ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
Madison Office Houston Office
1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212
Middleton, WI USA 53562-4720 Cypress, TX USA 77429-8364
Tel: [608] 831-1255 Fax: [608] 831-2045
http://www.iccdesigns.com
Printed in U.S.A
ASD INTERFACE SERIES
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
ASD-G9ETH
MULTIPROTOCOL ETHERNET INTERFACE FOR
TOSHIBA G9 / VFAS1 ADJUSTABLE SPEED DRIVES
April 2008
ICC #10639-2.000-000
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Summary of Contents

Page 1 - ASD-G9ETH

ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office Houston Office 1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212 Middleton, WI

Page 2 - OTICE TO USERS

9ICC 3. Precautions and Specifications Rotating shafts and electrical equipment can be hazardous. Installation, operation, and maintenance of the

Page 3 - Usage Precautions

ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office Houston Office 1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212 Middleton, WI

Page 4 - TABLE OF CONTENTS

10ICC • Turn the power on only after attaching the front cover. • Follow all warnings and precautions and do not exceed equipment ratings. • The

Page 5

11ICC 3.3 Inspection Upon receipt, perform the following checks: • Inspect the unit for shipping damage. • Check for loose, broken, damaged or m

Page 6

12ICC 3.7 Environmental Specifications Item Specification Operating Environment Indoors, less than 1000m above sea level, do not expose to direc

Page 7 - 1. Introduction

13ICC 4. Interface Board Overview Mounting Tabs Drive Connector LEDs Ground Plate Configuration Switches Shielded RJ45 Ethernet Jack MAC ID Not

Page 8 - 2. Features

14ICC 5. Installation This interface card has been designed for quick and simple installation. The card is connected to the drive's control

Page 9

15ICC Figure 2: Removing the Drive's Front Cover 4. Install the interface card into the drive by inserting the tabs on the lower legs of th

Page 10

16ICC mounting tabs, depressing firmly until the front cover snaps into place (Figure 4). Double-check that the plastic bosses located on the left

Page 11 - 3.2 Maintenance Precautions

17ICC 6. LED Indicators 6.1 Front Panel The interface board has 5 bicolor (red/green) LEDs that are visible through the ASD’s front cover (labele

Page 12 - 3.6 Disposal

18ICC EIP Network Status / Profinet IO Connection Status: When the multi-protocol firmware image (with Ethernet/IP support) is loaded, this LED co

Page 13

1ICC ASD-G9ETH Multiprotocol Ethernet Interface User's Manual Part Number 10639-2.000-000 Printed in U.S.A. ©2007-2008 Industrial Control Com

Page 14 - 4. Interface Board Overview

19ICC 7. Configuring the IP Address Before you can access the interface from your web browser or begin using it as a part of your automation netwo

Page 15 - 5. Installation

20ICC 5. In the dialog that appears, select Manually configure network settings. 6. Enter the desired IP Address, Subnet Mask, Default Gateway an

Page 16

21ICC 8. Using the ICC Finder Utility The “ICC Finder” utility is a simple Windows PC program (just a single .exe file, no installations, DLL’s et

Page 17

22ICC 9. Parameter Numbering Inspection of the Toshiba ASD user’s manual reveals that the ASD’s parameters are organized as hexadecimal numbers ra

Page 18 - 6. LED Indicators

23ICC user’s manual. Similarly, when this user’s manual uses the term “register”, it will be referring to the decimal number as it is exposed to t

Page 19 - 6.2 Ethernet Jack

24ICC 10. Embedded Web Server 10.1 Overview The interface contains an embedded web server (also known as an HTTP server), which allows users to a

Page 20 - 7.1 Via the Finder Utility

25ICC unit is highlighted, or just directly enter the target unit’s IP address into the address (URL) field of your web browser. Refer to Figure 7

Page 21 - 7.3 Via the Web Page

26ICC 10.3 Page Select Tabs The web interface is subdivided into several different “tabs” of associated information, much the same as how folders

Page 22

27ICC 10.4.2 Parameter Group Selection List The Parameter Group Selection List is located in the upper-left hand corner of the Monitor Tab. Refer

Page 23 - 9. Parameter Numbering

28ICC currently-selected group does not have any available subgroups, then only the “All” subgroup will be shown, and all parameters in that group

Page 24

2ICC Usage Precautions • Please use the interface only when the ambient temperature of the environment into which the unit is installed is within

Page 25 - 10. Embedded Web Server

29ICC 10.4.5 Parameter List Filter A filter function provides Parameter List search capabilities. To use the filter function, simply type a word

Page 26 - 10.2 Authentication

30ICC 10.5 Profinet Tab This section is only applicable when the Profinet firmware is loaded onto the interface card. The Profinet tab provides f

Page 27 - 10.4 Monitor Tab

31ICC 10.5.2 I/O Data Configuration Arrays The I/O data configuration arrays consist of two separate elements (refer to Figure 18.) The command r

Page 28

32ICC 10.5.3 Device Identification and Configuration There are several identification and configuration items available for setting various charac

Page 29 - 10.4.4 Parameter List

33ICC 10.6 BACnet Tab The BACnet tab provides for the configuration of the device on a BACnet/IP network. Refer to Figure 21. Figure 21: BACnet

Page 30 - 10.4.6 Radix Selection

34ICC 10.6.2 Device Identifiers A BACnet device’s name and ID (the Object_Name and Object_Identifier properties, respectively, of the Device Objec

Page 31 - 10.5 Profinet Tab

35ICC 10.7 Config Tab The Config tab provides access to various configuration items. Refer to Figure 25. Figure 25: Config Tab 10.7.1 Inform

Page 32

36ICC 10.7.2 Drive Configuration Parameter Write Selection Figure 27 shows the check box selection that determines whether drive configuration par

Page 33 - 10.5.4 Submitting Changes

37ICC 10.7.4 Timeout Configuration The interface can be configured to perform a specific set of actions when network communications are lost. Sup

Page 34 - 10.6 BACnet Tab

38ICC 10.7.5 IP Address Configuration Figure 30 shows the configuration items used to modify the IP address-related parameters. Modification of t

Page 35 - 10.6.3 Submitting Changes

3ICC TABLE OF CONTENTS 1. Introduction...6 2. Features ...

Page 36 - 10.7 Config Tab

39ICC Note that because these configuration elements are read from the filesystem only when the interface card boots up, the act of submitting conf

Page 37

40ICC 10.8 Ethernet/IP Tab The Ethernet/IP tab provides access to configuration items related to communication on an Ethernet/IP network. Refer t

Page 38

41ICC 10.8.2 Device Identification A text entry box is available which allows customization of the device’s name for identification on the Etherne

Page 39 - 10.7.7 Submitting Changes

42ICC next row. Clicking on a box in an array allows the user to enter a register number that will be referenced at that location when data is eit

Page 40

43ICC 10.9 Alarm Tab The Alarm tab provides a configurable mechanism by which the interface card can autonomously monitor any available drive regi

Page 41 - 10.8 Ethernet/IP Tab

44ICC 10.9.2 Email Configuration In order for an alarm trigger to successfully send a notification email, some network settings must first be conf

Page 42

45ICC Although the test email is sent immediately, note that due to internet and/or email server delays, it may take several minutes to receive tes

Page 43 - 10.8.4 Submitting Changes

46ICC Figure 44: Alarm Configuration Box “Enable” Check Box: If checked, this alarm is active and will be evaluated every second. If unchecked,

Page 44 - 10.9 Alarm Tab

47ICC The Condition Must Remain True For A Minimum Of: Alarm analysis processing is performed by the interface card once per second. Enter the nu

Page 45 - 10.9.2 Email Configuration

48ICC 11. Interacting With the Filesystem The interface card’s on-board filesystem is used to store files for use by the application firmware. Cu

Page 46 - 10.9.4 Alarm Configuration

4ICC 10.4.5 Parameter List Filter ...29 10.4.6 Radix Selection...

Page 47

49ICC 11.1 Initiating FTP via the Finder Utility After discovering all interface cards on the current subnet as described in section 8, select the

Page 48 - 10.9.5 Submitting Changes

50ICC Figure 47: FTP Navigation with Internet Explorer 11.2 Using FTP with Windows Explorer To use FTP with Microsoft Windows Explorer, first ope

Page 49

51ICC Figure 49: FTP Navigation with Windows Explorer You will then be presented with an authentication dialog (refer to Figure 50.) The user na

Page 50

52ICC Figure 51: File Access with Windows Explorer

Page 51

53ICC 11.3 Using FTP with a Windows Command Prompt To use FTP with a Windows command (DOS) prompt, first open a command prompt by either selecting

Page 52

54ICC Figure 54: Copying a File from the Unit With "get" Command Figure 55: Copying a File to the Unit With "put" Command

Page 53

55ICC 11.4 Using FTP with Core FTP LE Core FTP LE (Lite) is a 3rd-party FTP application that can be downloaded for free from http://www.coreftp.co

Page 54

56ICC Like most 3rd-party FTP client applications, Core FTP LE has a wide array of configuration and file management capabilities, which are beyond

Page 55

57ICC 12. Loading New Application Firmware The interface card’s embedded firmware resides in flash memory that can be updated in the field. Firmw

Page 56

58ICC 13. Protocol-Specific Information This section will discuss topics that are specific to each of the supported protocols. 13.1 Modbus/TCP

Page 57

5ICC 13.2 Ethernet/IP... 61 13.2.1 Overview...

Page 58

59ICC particular open socket experiences no activity for more than the timeout time setting, then the interface assumes that the client or network

Page 59 - 13.1 Modbus/TCP

60ICC Where “discrete” ∈[1…65535], “bit” ∈[0…15], and “%” is the modulus operator, which means that any fractional result (or “remainder”) is to be

Page 60 - 161discretebit %)(

61ICC 13.2 Ethernet/IP 13.2.1 Overview The Ethernet/IP protocol is an application-level protocol implemented on top of the Ethernet TCP/IP and UD

Page 61

62ICC • Point-to-point class 1 connected messages will be produced targeting the IP address of the device that instantiated the connection, port 0

Page 62 - 13.2 Ethernet/IP

63ICC 6) The “New Module” window will open. Refer to Figure 59. 7) Assign the Ethernet module a name (we will use “EIP”) and an IP address, dese

Page 63

64ICC 12) Apply the settings using the “Set” button. 13) You should now be able to confirm that the 1756-ENET/B module is configured properly by

Page 64

65ICC 13.2.3 ControlLogix Example: I/O Messaging This section will demonstrate how to setup and use an Ethernet/IP I/O connection. Ethernet/IP I/

Page 65

66ICC section 10.8.3. The Input Assembly Instance must be set to 150, and the size must be set to the number of 16-bit registers that we wish to r

Page 66

67ICC Click OK when done. Figure 63: Module Properties Connection Tab 6) After adding the I/O Module to the configuration, the full I/O Configu

Page 67

68ICC Figure 66: Controller Tags for I/O Access We can directly interact with these tags in order to control and monitor the drive. In Figure 6

Page 68

6ICC 1. Introduction Congratulations on your purchase of the ICC Multiprotocol Ethernet Interface for the Toshiba G9 and VFAS1 families of Adjusta

Page 69

69ICC 13.2.4 Explicit Messaging Tag Reference When class 3 (explicit messaging) connections are used, register contents are read from and written

Page 70

70ICC To read data from the interface card, the application PLC program must reference a “source element” from which to start reading and the “numb

Page 71 - Figure 67: Create New Tags

71ICC default 30000000 (30s in 1uS increments) to 1000000 (1s). This value determines how long to wait before timing out and retransmitting a conn

Page 72

72ICC 3) Add an XIO element to the main program. a) Right click on the ladder logic rung containing the MSG instruction in the MainRoutine window

Page 73

73ICC i) Change the “Message Type” to “CIP Data Table Read”. ii) In the "Source Element” field, enter the read tag you wish to access (refer

Page 74 - tag (which

74ICC Figure 73: Selecting the Destination Element d) “Communication” tab settings (refer to Figure 74): i) Enter the Path to the interface car

Page 75

75ICC ii) If “Cache Connections” is enabled (checked), the connection remains open after transmission. If disabled (unchecked), the connection i

Page 76 - Figure 75: MainRoutine

76ICC 6) The program is now complete. Refer to Figure 77. Figure 77: Complete Program 7) Save, download and run the program. a) To view the

Page 77 - Figure 77: Complete Program

77ICC c) Expand the data_array tag. Refer to Figure 78. d) 25 register values starting at register #11 are being continuously read from the inte

Page 78

78ICC Figure 80: Reading Via Multiple MSG Instructions 13.2.8 ControlLogix Example: Reading and Writing Often times, applications may need to

Page 79

7ICC 2. Features Ethernet Port IEEE 802.3 10/100BaseT Ethernet compliant. Shielded RJ45 connector accepts standard CAT5-type 8-conductor unshield

Page 80

79ICC Figure 81: Reading and Writing via MSG Instructions Figure 82: MSG Configuration for Writing

Page 81 - 13.3 PCCC

80ICC 13.3 PCCC Ethernet-enabled Allen-Bradley legacy PLCs (such as the PLC5E and SLC-5/05 series) use a protocol called PCCC (Programmable Contro

Page 82 - Start Target Register of

81ICC N50 is targeted for writing, the written data is disseminated to the drive’s registers according to the definition contained in the Ethernet/

Page 83

82ICC Figure 83: Creating a Control File c) Follow the same procedure to create a data file. This file will be used to store the incoming data

Page 84

83ICC 3) Add a MSG instruction to the program. a) If not already visible, double-click “LAD2” under Project…Program Files in the controller organ

Page 85

84ICC Figure 86: XIO Instruction Selection 5) Configure the MSG instruction. a) Set the “Read/Write” field to “Read”, “Target Device” field to

Page 86

85ICC c) In this example, we will be reading a total of 25 registers beginning at N10:11 (register 11, the drive’s “deceleration time 1” parameter

Page 87

86ICC causes the MSG instruction to automatically retrigger itself when it completes. While this is acceptable for the purposes of this example, i

Page 88

87ICC 13.3.3 SLC-5/05 Example: Read a Single Register The configuration and execution for reading a single register is in general identical to tha

Page 89

88ICC Figure 93: Reading Via Multiple MSG Instructions 13.3.5 SLC-5/05 Example: Reading and Writing Often times, applications may need to both

Page 90

8ICC Field-Upgradeable As new firmware becomes available, the interface can be upgraded in the field by the end-user. Refer to section 12 for mor

Page 91 - 13.4 BACnet

89ICC Figure 94: Reading and Writing via MSG Instructions Figure 95: MSG Configuration for Writing

Page 92 - Character Sets Supported:

90ICC 13.4 BACnet 13.4.1 Overview • The interface card supports the BACnet/IP (Annex J) protocol over Ethernet via UDP port 47808. • The BACnet

Page 93

91ICC Segmented responses supported Window Size ________ Standard Object Types Supported: See “Object Types/Property Support Table”. Data L

Page 94 - 13.4.3 Supported Objects

92ICC Object Types/Property Support Table The following table summarizes the Object Types/Properties supported. Object Type Property Device Binary

Page 95

93ICC 13.4.3 Supported Objects Binary Input Object Instance Summary Instance ID Object Name Description Active/ Inactive Text BI1 RUN_STOP_STATU

Page 96 - Binary Output Objects

94ICC Binary Output Object Instance Summary Instance ID Object Name Description Active/ Inactive Text BO1 RUN_STOP_CMD Run/stop command run/sto

Page 97 - Analog Input Objects

95ICC 13.4.4 Supported Object Details Binary Input Objects BI1 ...Indicates whether the drive is running or stopped. ASD parameter FE01, bi

Page 98 - Analog Output Objects

96ICC BO4... Resets the drive when it is faulted. ASD parameter FA06, bit#13. BO5... Enables or disables process (PID) feedback control. No

Page 99 - 13.5 Profinet IO

97ICC AI6 ...Similar to AI5, this object indicates the signal level currently being applied to the ASD's VI/II analog input terminal. AS

Page 100

98ICC 13.5 Profinet IO • Up to 8 command registers can be sent to the drive, and up to 32 status registers can be retrieved from the drive. • A

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